Ultrasonic technology : innovations for increased efficiency
After:
The ultrasonic reactor is an advanced technology that is used to optimize processes in various industries, including biogas plants, wastewater treatment plants and many other industrial applications.
The basic principle of the ultrasonic reactor is to utilize the phenomenon of cavitation. When exposed to ultrasonic waves, microscopic bubbles are formed in the medium, which, collapsing, create localized zones of extremely high temperature (up to 5000°C) and pressure (up to 1000 bar). This leads to the destruction of cellular structures, the release of enzymes and the activation of chemical processes.
The advantages of ultrasonic technology are:
1. Increased biogas yield
o Accelerated decomposition of organic matter.
o Increased reaction area and improved mass transfer.
o Decreased substrate retention time in the fermenter.
2. Reduced operating costs
o Reduced viscosity of the treated materials, which facilitates pumping and mixing.
o Reduced energy costs for pumps and agitators.
o Reduced wear and tear on equipment due to improved fluid flow.
3. environmental friendliness and sustainability
o Reduction in the amount of sludge to be disposed of.
o Ability to utilize cheaper and more difficult to recycle raw materials.
o Reduced carbon footprint through improved process efficiency.
4. Improved stability of biological processes
o Elimination of foaming and fibrotic bacteria.
o Increased sludge dehydration and improved sludge utilization.
New generation BioPush ultrasonic reactor
We offer a technology that not only efficiently handles the challenges of treating complex substrates, but is also completely trouble-free to operate.
Advantages of the BioPush ultrasonic reactor:
- Homogeneous ultrasonic field - uniform energy distribution throughout the entire volume.
- 100% anti-clogging - guaranteed reliability even with highly viscous materials.
- High durability - reactor service life is up to 6 years and more.
- No maintenance - reduces operating costs.
Applications
- Biogas plants: increased gas yield, reduced feedstock costs, improved fermenter performance.
- Wastewater treatment plants: reduced sludge volumes, improved dehydration, reduced disposal costs.
- Industrial plants: recycle waste, produce biodegradable materials, improve process efficiency.
Why Us?
Our partners Weber Entec is the world leader in ultrasonic solutions. And we at TechnikBG GmbH offer you a step towards fully customized solutions that meet the specific requirements of each individual. Our technologies help you to increase efficiency, reduce costs and contribute to sustainable production.
The basic principle of the ultrasonic reactor is to utilize the phenomenon of cavitation. When exposed to ultrasonic waves, microscopic bubbles are formed in the medium, which, collapsing, create localized zones of extremely high temperature (up to 5000°C) and pressure (up to 1000 bar). This leads to the destruction of cellular structures, the release of enzymes and the activation of chemical processes.
The advantages of ultrasonic technology are:
1. Increased biogas yield
o Accelerated decomposition of organic matter.
o Increased reaction area and improved mass transfer.
o Decreased substrate retention time in the fermenter.
2. Reduced operating costs
o Reduced viscosity of the treated materials, which facilitates pumping and mixing.
o Reduced energy costs for pumps and agitators.
o Reduced wear and tear on equipment due to improved fluid flow.
3. environmental friendliness and sustainability
o Reduction in the amount of sludge to be disposed of.
o Ability to utilize cheaper and more difficult to recycle raw materials.
o Reduced carbon footprint through improved process efficiency.
4. Improved stability of biological processes
o Elimination of foaming and fibrotic bacteria.
o Increased sludge dehydration and improved sludge utilization.
New generation BioPush ultrasonic reactor
We offer a technology that not only efficiently handles the challenges of treating complex substrates, but is also completely trouble-free to operate.
Advantages of the BioPush ultrasonic reactor:
- Homogeneous ultrasonic field - uniform energy distribution throughout the entire volume.
- 100% anti-clogging - guaranteed reliability even with highly viscous materials.
- High durability - reactor service life is up to 6 years and more.
- No maintenance - reduces operating costs.
Applications
- Biogas plants: increased gas yield, reduced feedstock costs, improved fermenter performance.
- Wastewater treatment plants: reduced sludge volumes, improved dehydration, reduced disposal costs.
- Industrial plants: recycle waste, produce biodegradable materials, improve process efficiency.
Why Us?
Our partners Weber Entec is the world leader in ultrasonic solutions. And we at TechnikBG GmbH offer you a step towards fully customized solutions that meet the specific requirements of each individual. Our technologies help you to increase efficiency, reduce costs and contribute to sustainable production.
Before:
Tel:+49 151 62680070
en
Fill the form